How to Choose the Right Actuator for Your Valve

Selection Guide · Actuators

How to choose the right actuator for your valve

Select actuators by torque, valve movement, power or air supply, control signal, duty and site environment. The actuator lets a valve open, close or regulate flow without manual operation — improving control, safety, repeatability and remote operation.

6Selection factors
AUMABray & more
ISO9001:2015 support
Multi-turn electric actuator with handwheel on a large valve, technician on site
Actuators & gearboxesOne of Flowtork’s core product areas
Reviewed by Flowtork's engineering team · Updated 2026
Why it matters

Choosing the right actuator is essential when automating a valve. The actuator allows the valve to open, close or regulate flow without manual operation — improving control, safety, repeatability and remote operation.

Flowtork supplies and supports electric actuators, pneumatic actuators and gearboxes — including AUMA, DREHMO, TIGRON, PROFOX, SIPOS, SIL solutions, air-motor operated actuators, valve gearboxes and Bray pneumatic actuators.

Interactive · 60-second start

Not sure where to begin? Narrow it down.

Answer a few questions about the valve and site and we’ll point you to a likely actuator family and matching Flowtork principal. It’s a starting point — torque sizing is always confirmed by our team.

1 What’s the valve movement?
2 What utility is available?
3 What control duty?
4 What’s the environment?
Your recommendation
The 6-point selection guide

Six things to confirm before you automate

The right actuator depends on torque, valve movement, power supply, control signal, site environment and whether the application is open/close or modulating. Work through each factor below.

01

Start with the required torque

Torque is one of the most important factors in actuator selection. The actuator must be strong enough to move the valve under actual operating conditions.

The torque requirement depends on valve type, valve size, pressure, media, seat material, operating frequency and site condition. Older valves or valves exposed to buildup may need additional allowance.

Valve type & sizePressureSeat materialSafety allowance
02

Match the actuator to the valve movement

Quarter-turn valves such as ball valves and butterfly valves commonly use part-turn electric actuators, pneumatic rack and pinion actuators, pneumatic scotch yoke actuators or worm gearboxes.

Multi-turn valves such as gate valves, knife gate valves and sluice gates may require multi-turn electric actuators, bevel gearboxes or spur gearboxes.

Part-turnMulti-turnLinearGearbox
Lineup of actuator types — electric multi-turn, part-turn, pneumatic and gearbox options

Movement determines the drive. Valve movement determines whether part-turn, multi-turn, linear or gearbox options are needed.

03

Confirm the available power or air supply

Electric actuators require electrical power. Confirm voltage, phase, frequency and site power condition. Compact electric options such as PROFOX may fit smaller valves or single-phase applications.

Pneumatic actuators require compressed air. The site must have enough air pressure and air quality to operate properly.

Check the supply early. Confirm voltage, phase and frequency for electric, or air pressure and air quality for pneumatic — before the actuator is specified.
04

Identify the required control signal

Some applications need simple open and close commands. Others require position feedback, local controls, remote operation, modulating control or integration with PLC and SCADA systems.

For precise controlled travel, SIPOS 7 variable-speed actuators may be considered. For functional safety, AUMA SIL options may be reviewed. For hazardous oil and gas environments, TIGRON may be suitable.

Position feedbackPLC / SCADASIPOS 7AUMA SILTIGRON
AUMA electric actuator with position display and local controls at a wastewater treatment plant

Define the signal first. Control signal and feedback requirements should be known before purchase.

05

Decide between open/close and modulating operation

Open/close actuators are used when the valve only needs two positions: fully open and fully closed. These are common for isolation and simple automation.

Modulating actuators move to different positions to regulate flow, pressure, level or temperature. Knowing the duty early helps determine whether a simple on-off actuator or a modulating package is required.

Open / closeModulatingRegulation duty
06

Consider the installation environment

Indoor installations may have different requirements from outdoor, wet, dusty, corrosive, high-temperature, vibrating or hazardous areas. Oil and gas, petrochemical, marine, wastewater, mining and power applications may require special protection or certifications.

The actuator should be selected not only for the valve, but also for the environment where it will operate.

Ingress protectionHazardous areaCorrosion / marineCertifications
Quick actuator selection cues

Common duties, fast.

A shortcut for the most frequent situations. Filter by what’s true for your valve.

Torque first
Size the actuator for actual valve torque and service conditions.
Sizing & selection →
Movement type
Match quarter-turn, multi-turn or linear movement.
Part-turn · Multi-turn →
Utilities
Confirm electrical power or compressed air availability.
Electric · Pneumatic →
Control needs
Define open/close, modulating, feedback and communication signals.
Open/close · Modulating →
Frequently asked

Actuator questions, answered.

Quick answers to the questions our engineers hear most often. Still unsure? Send us your application details and we’ll confirm the right choice.

How do I size an actuator for my valve?
Size the actuator so its output torque exceeds the valve’s worst-case operating torque with a safety margin on top. The required torque depends on valve type and size, pressure, seat material, media and operating frequency, and older or fouled valves need extra allowance. Final torque sizing is always confirmed by our engineers.
What’s the difference between part-turn and multi-turn actuators?
A part-turn actuator rotates 90° to drive quarter-turn valves such as ball and butterfly valves, while a multi-turn actuator makes many rotations to drive rising-stem valves such as gate, knife gate and sluice gates. Linear actuators are also used for globe valves. The valve’s movement determines which type you need.
Electric vs pneumatic actuator — which should I choose?
Choose an electric actuator where reliable power is available and you need precise control, position feedback, modulation or SCADA integration — AUMA is the typical range. Choose a pneumatic actuator for fast quarter-turn on/off duty, spring-return fail-safe action, or hazardous areas without power, provided clean compressed air is available — Bray supplies rack and pinion and scotch yoke pneumatic actuators.
What’s the difference between open/close and modulating actuators?
An open/close actuator moves the valve between just two positions and suits isolation and simple automation, while a modulating actuator positions the valve continuously to regulate flow, pressure, level or temperature. Modulating duty needs a positioner and a control signal — variable-speed options such as SIPOS actuators are used where controlled travel matters.
Can I automate a valve in a hazardous oil and gas area?
Yes — use an explosion-protected actuator certified for the area’s hazardous-area classification, such as the AUMA TIGRON range for oil and gas. Confirm the required ingress protection and certification, and account for corrosion, marine exposure and temperature at the site.
Do I need an actuator or just a gearbox?
A gearbox (worm, bevel or spur) reduces the manual effort to operate a large valve or adapts the mounting, but it still needs a person or a motor to drive it; an actuator powers the valve on its own, electrically or pneumatically. Large manually operated valves often use a gearbox, while automated valves use an actuator, frequently mounted on a gearbox.
What does Flowtork need to size an actuator?
We need the valve type and size, the torque requirement, the media and pressure, the available power supply, the control signal, and the installation environment. The Actuator Replacement Requirements Form captures all of it.

Have a question that isn’t here? Ask our team →